Low Cost Punching machine

The maintenance cycle of punching machines is usually determined based on the frequency of equipment use, working environment, and manufacturer's recommendations. A comprehensive Low Cost punching machine maintenance cycle usually includes multiple levels such as daily maintenance, regular inspections, and professional maintenance to ensure the stable operation of the equipment and extend its service life. The following is a summary of the punching machine maintenance cycle:

1. Daily maintenance

Daily inspection: including cleaning the exterior of the machine, checking the oil pressure, whether all switches and function buttons are normal, whether the machine is running normally, and whether all safety protection devices are normal.

Shift handover record: Record abnormal operating parameters such as equipment noise and vibration, in order to promptly identify and address potential issues.

2. Regular inspection

Weekly maintenance: Clean and grease key parts such as slides and screws to ensure smooth operation of the Low Cost punching machine.
Monthly maintenance: In addition to the weekly maintenance tasks, it is also necessary to clean and grease the linear slides, screws, and sliders, as well as clean various oil pipelines, main engine boxes, distribution boxes, and control boxes.

Half yearly maintenance: Conduct a comprehensive cleaning of the equipment, including both internal and external maintenance; Check the wear of transmission belts, belts and other transmission components, and replace them in a timely manner if there is any wear.

Annual maintenance:
Conduct a comprehensive overhaul of the equipment, including checking the wear of various components of the punching machine and replacing severely worn parts.
Perform maintenance on the electrical system to ensure circuit safety and prevent electrical fires.
Check if the fixing screws of the mechanical part are loose, clean the oil cooler, oil tank, and oil filter, and check if the hydraulic oil needs to be replaced.
Check the wires outside the body and replace them if they are damaged; Check if there is any noise coming from the local bearing combination of the hydraulic motor, inject lubricating grease again or replace the bearings with new ones.
Recheck the levelness of the body, the parallelism between the locking fixed plate and the moving plate, as well as the linear ratio of pressure and speed. If necessary, adjust them again.

Check if there is any oil leakage in all parts of the machine.

3. Professional maintenance

According to the usage of the equipment: regularly replace parts that are prone to wear, such as punches, molds, etc.
Deep maintenance: replace hydraulic oil and clean filter components every 400 working hours; Check the gear mesh clearance and belt tension of the transmission system; Calibrate the slider stroke accuracy and closed mold height parameters; Test the response time and emergency stop function of safety protection devices.

Equipment overhaul: Based on the service life and operating condition of the Low Cost punching machine, conduct equipment overhaul, comprehensively inspect all components of the equipment, timely replace any aging circuits, damaged switches, etc. found, and ensure the normal operation of the electrical system of the equipment.

4. Precautions

Before carrying out any maintenance work, it is essential to ensure that the equipment is shut down and the power is cut off to ensure personal safety.
During the maintenance process, it is necessary to strictly follow the equipment maintenance manual to avoid equipment damage or personnel injury caused by improper operation.
Timely record and analyze the cause of the malfunction to avoid similar problems from happening again during the next maintenance.
Overall, the maintenance cycle of Low Cost punching machinees is a comprehensive system that needs to be formulated and implemented based on the actual situation of the equipment and the manufacturer's recommendations. Through scientific inspection and maintenance, the stable operation and extended service life of the punching machine can be ensured.